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WHAT IS NDT AND NDT CAREER PATH?

What is NDT

Non-destructive testing (NDT) is a collection of analytical techniques that are used to evaluate the properties of an object or component without causing damage to it. Non-Destructive Testing (NDT) is also known as Non-Destructive Examination (NDE), Non-Destructive Inspection (NDI), and Non-Destructive Assessment (NDA) (NDE).

NDT is a quality assurance management tool that can produce remarkable results when used correctly. NDT is also used in quality assurance processes. It necessitates understanding the various methods available, their capabilities and limitations, and knowledge of relevant criteria and testing features.

NDT is important in everyday life and is required to ensure safety and reliability. NDT is used in many industries, including oil and gas, space, energy, electricity, nuclear and chemical power plants, automobiles, and transportation…

Why NDT is important

NDT is important quality control and quality assurance management tool in sectors such as aviation, pipelines, bridges, refineries, oil platforms, and power plants, as it helps to prevent failures that could jeopardize safety and reliability. This is a critical process that underpins all of their activities.

Every tool, product, and material has a set design requirement and life. They may, however, need to be replaced or extensively repaired as a result of defects and malfunctions that were not identified or ignored during manufacturing/production or service delivery. Otherwise, catastrophic failures are the result of failing to address unsafe and unfavorable conditions. This may also result in the project’s termination.

Conducting NDT procedures during a material’s or component’s manufacturing process or service life can help protect assets. and ensure that businesses follow regulations and standards NDT is used to ensure the efficiency and durability of equipment in addition to security requirements.

NDT testing Methods are following

Radiographic Testing (RT):

Radiography Non-Destructive Testing is the process of identifying flaws in materials by using gamma or X-rays.

Liquid Penetrant Testing (LPT):

The technique of coating a material with a liquid and then looking for cracks in the liquid to find flaws in the material is known as Liquid Penetrant Non-Destructive Testing.

Magnetic Particle Testing (MPT):

Non-Destructive Magnetic Particle Testing is the process of identifying flaws in a material by examining disruptions in the flow of the magnetic field within the material.

Visual Testing (VT):

Visual non-destructive testing is the process of gathering visual data on the state of a material. Visual testing is the most basic method of inspecting a material or object without modifying it in any way.

Ultrasonic Testing (UT):

Ultrasonic non-destructive testing is the process of delivering high-frequency sound waves into the material in order to detect changes in its properties.

Eddy Current Testing:

Eddy Current Non-Destructive Testing is a type of electromagnetic testing that makes findings of the material, which may include defect areas, by measuring the intensity of electrical currents (also known as eddy currents) in a magnetic field around the material.

Radiographic Film Interpretation (RTFI):

This course is intended for certified level II RT personnel only. Various codes and standards are included, as well as a number of radiographs with natural flaws.

Advantages of NDT

Safety:

Non-destructive testing to ensure that the components or materials used are not damaged or faulty and are fit for officers to use. We can determine whether the components need to be repaired, replaced, or are safe to operate based on the results. NDT methods do not cause component damage and are not dangerous to the operator. Following an inspection, comprehensive security can be ensured. Catastrophic failures can be avoided and lives saved by using NDT methods to detect, resolve, and prevent failures or defects.

Quality assurance:

Non-destructive testing methods provide stable and consistent results that are reliable and accurate. Because this testing method causes no damage to the components, all equipment and machinery must be tested, reducing inaccuracy and malfunctions. The assurance obtained through scrutiny is a priceless achievement of NDT. The quality of machinery and equipment can be ensured by using proper NDT methods. This could result in a high-quality operational product or service (project or factory performance

Failure prevention:

Undetected errors and failures can cause issues such as machine damage, project shutdown, and so on. Project failures and harm to human resources are also possibilities. These are easily avoidable through proper use and implementation of NDT and corrections suggested by NDT technicians.

Cost-Effective:

NDT methods are the most cost-effective methods for ensuring quality and safety. And it can be done without interfering with work.

NDT Career

NDT jobs are plentiful and can be found in any field. They have an impact on the oil and gas industries, as well as the aerospace, automotive, defense, and chemical industries. As infrastructure projects expand, so do career opportunities in NDT. Quality control relies heavily on technicians, quality assurance specialists, and inspectors who work with non-destructive materials and structures. They are critical in the completion of engineering works or projects.

You can begin a career in nondestructive testing at any age. Can begin after graduation or even after leaving a job. Your NDT career, like most others, is determined by your qualifications, certification, and experience. The more you gain, the further you can advance. Getting a certificate to test NDT methods opens up new doors.

Qualification and experience Knowledge is essential in the NDT industry because minor mistakes can have disastrous consequences. NDT operators should regularly refresh their skills, knowledge, and certifications.

ASME and ASNT are two organizations that develop NDT standards and codes, as well as certification bodies.

To continue a new career in NDT, Level 1 and Level 2 NDT certifications will provide you with an advantage in the industry

What does an NDT technician do?

Non-Destructive Testing (NDT) technicians examine the physical properties of materials and components to detect damage, corrosion, cracks, defects, and other flaws that can cause unreliability in product performance or, in the worst-case scenario, product failure. They also inspect the plant’s machinery to see if any maintenance is required.

A non-destructive testing (NDT) technician inspects materials, components, structures, and systems using various techniques and methods to detect structural defects based on the material and working conditions.

Duties of NDT technician:

  • Testing the Materials

  • Interpreting and preparing test reports

  • Calibrating and Maintaining Equipment

  • Developing Processes for Safety

Testing the Materials

NDT Technicians have the wisdom and knowledge of NDT methods to test various materials based on the material, component, structure, or system under test.

Technicians inspect materials and structures for flaws such as cracks, corrosion, flaws, and other imperfections.

Preparing Test Reports for Material Testing

Following the completion of the tests, a technician examines the results for acoustic emissions, leaks, liquid penetration, unknown vibrations, and anything out of place. This helps to ensure that the materials are safe and that the machinery is operational. If serious flaws are discovered, production may be halted.

Calibrating and Maintaining Equipment

Every mechanical instrument, piece of equipment, and tool requires maintenance. The settings should be calibrated by NDT technicians based on the material being tested. It is also critical to ensure that the equipment is ready for use after a test.

Developing Process for Safety

An NDT technician will create process checklists, train other NDT technicians, and demonstrate appropriate testing methods for machines and materials. It is critical to keep everyone involved in the non-destructive test safe.

Before deciding on NDT as a career. Check to see if you can develop or process these skills and interests.

  • excellent analytical and problem-solving abilities

  • Interest in science and engineering

  • Good sense of detail

  • Will need to be able to utilize a variety of tools and instruments.

  • Should be aware of concerns concerning health and safety

  • Good IT skill

  • Good communication skills.


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  • Aug 3 2022
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